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Old 01-05-2012, 12:01 PM   #1
rebelbull
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leaking ford 3000 injector pump

my injector pump is dripping diesel from the part where the throttle turns it i know the injector pump rebuild is to much for a amateur to do but should this be a o ring or something? i was hoping i could do this fix by myself it runs great just leaks diesel from there
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Old 01-05-2012, 04:29 PM   #2
sixbales
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I copied this from the archives of another forum. Written by TomTX.

"If it is a CAV, I have been there done that. The CAV is prone to leaking around the throttle shaft and the cut-off shaft. First you will need to get 2 or 3 cans of engine cleaner. Clean, clean, and clean again the whole area. After each spraying, hose off, let dry and do it again. Cleaner the better, if you drop a ball of grease/dirt into the top while the cover is off - big trouble, one piece of crud dropped into the bottom of the pump will cost you about $600-700. Now using a paper towel, start looking for your leak; it will show up real easy on the dry, clean paper towel.
1. MOST important thing is to have some paper and pencil BEFORE you take off the cover.
2. Remove shut-off linkage and throttle linkage.
3. Remove screws or nuts holding lid on.
4. DO NOT just lift up the top. Lift it just a little, very carefully so you can peek under it. A spring is attached from the lid to the bottom part of the pump. One end of spring is hooked on a wide post looking like a tombstone. The tombstone has several holes in it. Write down which hole the spring is hooked in before you remove it. The other end is through one of the holes in the flattened end of the control rod. Again write down the hole it is in before you remove it. This step is VERY IMPORTANT. If the spring is not reassembled to EXACTLY the same holes on both ends, the tractor will never run right again. The same pump can be used on different model tractors with the only difference being how the spring is hooked. My MF dealer mechanic can tell the proper holes by using the 3 numbers on the CAV. Now remove the spring, and lift off the lid.
5. Write down the model/year of tractor, and the model of the CAV pump and serial number. There are 3 different numbers on my CAV pump.
6. Take the cover with you and head to Ford/New Holland dealer and purchase a new gasket and four (4) tiny o-rings that fit around the throttle shaft and the shut-off shaft. Each shaft has 2 o-rings. If the o-rings are not leaking now, they soon will so replace all of them. Total cost of gasket and 4 o-rings is about $5 or $6.
7. You will need a little patience and two extra hands to get the spring attached on both ends and the new gasket fitted."



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Old 01-06-2012, 10:22 AM   #3
Hacke
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Great info from sixbales
There are descriptions and diagrams here: http://www.fujiyachts.net/manuals/CAV%20DPA%20Pump%20Rebuild%20Manual.pdf
It helps a lot to know what is in the pump before you open it.

This one (may take some time to download) shows better how to handle the linkage under the lid: http://www.solidebolide.nl/downloads/CAV%20Workshop%20Manual%20fuel-injection-pump.pdf

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Old 01-07-2012, 09:14 AM   #4
rebelbull
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thanks so much for the answers you cannot find anything on rebuilding these pumps im going up to the place today and gunna bring pump home and give it a try thanks so much

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